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Application

Materials for Heat Exchangers

Shell-and-tube heat exchangers transfer heat between process fluids and cooling or heating media. Tube material is chosen for the more corrosive side, and tubesheets, shells and channels follow the pressure design.

4
Service conditions
9
Grades
3
Forms
Heat Exchangers: grades by familyHEAT EXCHANGERS: GRADES BY FAMILY9GRADESStainless Steel5Non-Ferrous Metals2Nickel Alloys2
On this page 5 sections
  1. Material selection
  2. Products
  3. Buying tips
  4. Industries
  5. FAQs

Which material is best for heat exchangers?

Quick answer

Fresh cooling water: SS 304L Stainless Steel or SS 316L Stainless Steel. Chloride / brackish water: Duplex 2205 Stainless Steel or Super Duplex 2507 Stainless Steel. Seawater: Titanium Grade 2 or Cupro-Nickel 90/10 or SS 254 SMO Stainless Steel. Acids and sour process fluids: Incoloy 825 or Hastelloy C276.

Heat Exchangers: materials by service condition
Service conditionRecommended materials
Fresh cooling waterSS 304L Stainless Steel, SS 316L Stainless Steel
Chloride / brackish waterDuplex 2205 Stainless Steel, Super Duplex 2507 Stainless Steel
SeawaterTitanium Grade 2, Cupro-Nickel 90/10, SS 254 SMO Stainless Steel
Acids and sour process fluidsIncoloy 825, Hastelloy C276
Service condition to MaterialSERVICE CONDITIONMATERIALFresh cooling waterChloride / brackish waterSeawaterAcids and sour process fluidsSS 304LSS 316LDuplex 2205Super Duplex 2507Titanium Grade 2Cupro-Nickel 90/10SS 254 SMOIncoloy 825Hastelloy C276
Each service condition and the grades usually specified for it. Grades used in more than one condition have several lines.

Products

Buying tips

  • Specify straight length or U-bend radius
  • State tube OD, wall (BWG/mm) and length
  • Request eddy-current testing
  • Check tube-to-tubesheet material compatibility

Industries

Frequently asked questions

What is the best material for heat exchangers?

It depends on the service condition. Fresh cooling water: SS 304L or SS 316L; Chloride / brackish water: Duplex 2205 or Super Duplex 2507; Seawater: Titanium Grade 2 or Cupro-Nickel 90/10 or SS 254 SMO; Acids and sour process fluids: Incoloy 825 or Hastelloy C276.

Which product forms are used for heat exchangers?

Tubes, Plates, Flanges.

How should I specify materials for this application?

Specify straight length or U-bend radius. State tube OD, wall (BWG/mm) and length. Request eddy-current testing. Check tube-to-tubesheet material compatibility.

Selecting materials for heat exchangers?

Share operating conditions and your material list.

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