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Application

Materials for Condensers

Surface condensers in power plants and process units condense exhaust steam using cooling water, which is often seawater or brackish water. Tube corrosion from the cooling-water side decides the material.

3
Service conditions
7
Grades
2
Forms
Condensers: grades by familyCONDENSERS: GRADES BY FAMILY7GRADESStainless Steel4Non-Ferrous Metals3
On this page 5 sections
  1. Material selection
  2. Products
  3. Buying tips
  4. Industries
  5. FAQs

Which material is best for condensers?

Quick answer

Fresh water: SS 304L Stainless Steel or SS 316L Stainless Steel. Brackish and polluted water: Cupro-Nickel 70/30 or Duplex 2205 Stainless Steel. Seawater: Titanium Grade 2 or Cupro-Nickel 90/10 or SS 254 SMO Stainless Steel.

Condensers: materials by service condition
Service conditionRecommended materials
Fresh waterSS 304L Stainless Steel, SS 316L Stainless Steel
Brackish and polluted waterCupro-Nickel 70/30, Duplex 2205 Stainless Steel
SeawaterTitanium Grade 2, Cupro-Nickel 90/10, SS 254 SMO Stainless Steel
Service condition to MaterialSERVICE CONDITIONMATERIALFresh waterBrackish and polluted waterSeawaterSS 304LSS 316LCupro-Nickel 70/30Duplex 2205Titanium Grade 2Cupro-Nickel 90/10SS 254 SMO
Each service condition and the grades usually specified for it. Grades used in more than one condition have several lines.

Products

Buying tips

  • Thin-wall welded tubes reduce cost
  • Consider cooling-water velocity limits for copper alloys
  • Titanium needs compatible tubesheets
  • Specify eddy-current testing

Industries

Frequently asked questions

What is the best material for condensers?

It depends on the service condition. Fresh water: SS 304L or SS 316L; Brackish and polluted water: Cupro-Nickel 70/30 or Duplex 2205; Seawater: Titanium Grade 2 or Cupro-Nickel 90/10 or SS 254 SMO.

Which product forms are used for condensers?

Tubes, Plates.

How should I specify materials for this application?

Thin-wall welded tubes reduce cost. Consider cooling-water velocity limits for copper alloys. Titanium needs compatible tubesheets. Specify eddy-current testing.

Selecting materials for condensers?

Share operating conditions and your material list.

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