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Application

Materials for Reactors

Chemical and hydroprocessing reactors combine pressure, temperature and corrosive or hydrogen-rich environments. Heavy Cr-Mo plate and forgings are used for hydroprocessing, and stainless or nickel alloys for chemical reactors.

4
Service conditions
6
Grades
3
Forms
Reactors: grades by familyREACTORS: GRADES BY FAMILY6GRADESAlloy Steel2Stainless Steel2Nickel Alloys2
On this page 5 sections
  1. Material selection
  2. Products
  3. Buying tips
  4. Industries
  5. FAQs

Which material is best for reactors?

Quick answer

Hydroprocessing (hydrogen, high temperature): P22 Alloy Steel (2¼% chromium-1% molybdenum) or P91 Alloy Steel (Modified 9% chromium-1% molybdenum-vanadium). General chemical reactors: SS 316L Stainless Steel or SS 317L Stainless Steel. Aggressive chemistries: Hastelloy C276 or Hastelloy C22. Stainless weld-overlay base: P22 Alloy Steel (2¼% chromium-1% molybdenum).

Reactors: materials by service condition
Service conditionRecommended materials
Hydroprocessing (hydrogen, high temperature)P22 Alloy Steel (2¼% chromium-1% molybdenum), P91 Alloy Steel (Modified 9% chromium-1% molybdenum-vanadium)
General chemical reactorsSS 316L Stainless Steel, SS 317L Stainless Steel
Aggressive chemistriesHastelloy C276, Hastelloy C22
Stainless weld-overlay baseP22 Alloy Steel (2¼% chromium-1% molybdenum)
Service condition to MaterialSERVICE CONDITIONMATERIALHydroprocessing (hydrogen,high temperature)General chemical reactorsAggressive chemistriesStainless weld-overlay baseP22P91SS 316LSS 317LHastelloy C276Hastelloy C22
Each service condition and the grades usually specified for it. Grades used in more than one condition have several lines.

Products

Buying tips

  • Specify step-cooling and temper-embrittlement tests where needed
  • Define clad or overlay requirements
  • Request UT of heavy plates
  • Document heat treatment

Industries

Frequently asked questions

What is the best material for reactors?

It depends on the service condition. Hydroprocessing (hydrogen, high temperature): P22 / T22 / Grade 22 (2¼Cr-1Mo) or P91 / T91 / Grade 91 (9Cr-1Mo-V); General chemical reactors: SS 316L or SS 317L; Aggressive chemistries: Hastelloy C276 or Hastelloy C22; Stainless weld-overlay base: P22 / T22 / Grade 22 (2¼Cr-1Mo).

Which product forms are used for reactors?

Plates, Flanges, Pipes.

How should I specify materials for this application?

Specify step-cooling and temper-embrittlement tests where needed. Define clad or overlay requirements. Request UT of heavy plates. Document heat treatment.

Selecting materials for reactors?

Share operating conditions and your material list.

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