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Application

Materials for Chemical Processing Equipment

Columns, scrubbers, evaporators, agitators and piping in chemical plants must resist the specific acids, alkalis and chlorides they handle, which calls for a material ladder from SS 316L to nickel alloys.

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Service conditions
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Grades
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Forms
Chemical Processing Equipment: grades by familyCHEMICAL PROCESSING EQUIPMENT: GRADES BY FAMILY8GRADESNickel Alloys5Stainless Steel3
On this page 5 sections
  1. Material selection
  2. Products
  3. Buying tips
  4. Industries
  5. FAQs

Which material is best for chemical processing equipment?

Quick answer

Mild chemicals: SS 316L Stainless Steel or SS 304L Stainless Steel. Acids (sulphuric, phosphoric): SS 904L Stainless Steel or Incoloy 825. Hot, mixed or contaminated acids: Hastelloy C276 or Hastelloy C22. Caustic: Nickel 200 or Nickel 201.

Chemical Processing Equipment: materials by service condition
Service conditionRecommended materials
Mild chemicalsSS 316L Stainless Steel, SS 304L Stainless Steel
Acids (sulphuric, phosphoric)SS 904L Stainless Steel, Incoloy 825
Hot, mixed or contaminated acidsHastelloy C276, Hastelloy C22
CausticNickel 200, Nickel 201
Service condition to MaterialSERVICE CONDITIONMATERIALMild chemicalsAcids (sulphuric, phosphoric)Hot, mixed or contaminatedacidsCausticSS 316LSS 304LSS 904LIncoloy 825Hastelloy C276Hastelloy C22Nickel 200Nickel 201
Each service condition and the grades usually specified for it. Grades used in more than one condition have several lines.

Products

Buying tips

  • Share process chemistry for material review
  • Consider IGC testing for welded stainless
  • Match weld fillers to base metal
  • Plan for inspection access

Industries

Frequently asked questions

What is the best material for chemical processing equipment?

It depends on the service condition. Mild chemicals: SS 316L or SS 304L; Acids (sulphuric, phosphoric): SS 904L or Incoloy 825; Hot, mixed or contaminated acids: Hastelloy C276 or Hastelloy C22; Caustic: Nickel 200 or Nickel 201.

Which product forms are used for chemical processing equipment?

Plates, Pipes, Tubes, Fittings, Flanges.

How should I specify materials for this application?

Share process chemistry for material review. Consider IGC testing for welded stainless. Match weld fillers to base metal. Plan for inspection access.

Selecting materials for chemical processing equipment?

Share operating conditions and your material list.

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