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Materials fundamentals Guide

Chrome-Moly Alloy Steels Guide: P1, P5, P9, P11, P22, P91 Compared

Chromium-molybdenum steels are the backbone of high-temperature pressure equipment in power plants and refineries. One chemistry carries a different letter in each product specification.

In this guideIN THIS GUIDE10 sections · about 2 min read01Short answer02Designation map03Choosing a grade04Fabrication05Summary table06What each element does07Ordering across product forms08Materials
On this page 11 sections
  1. Short answer
  2. Designation map
  3. Choosing a grade
  4. Fabrication
  5. Summary table
  6. What each element does
  7. Ordering across product forms
  8. Materials
  9. Related
  10. Related reading
  11. FAQs

Which chrome-moly steel should be used?

Short answer

Choose the Cr-Mo grade by temperature and hydrogen service: P1 and P11 for moderate steam temperatures, P22 for higher temperatures and hydrogen service, P5 and P9 for oxidation and sulphidation in refineries, and P91 for the highest creep strength in modern power plants.

Designation map

The same chemistry appears as P (pipe, A335), T (tube, A213), Grade (plate, A387), F (forgings, A182) and WP (fittings, A234). For example, Grade 91 = P91 / T91 / Gr 91 / F91 / WP91.

Choosing a grade

P11 suits moderate temperatures (up to about 550 °C). P22 handles higher temperatures and hydrogen service. P91 gives the highest creep strength for supercritical steam. P5 and P9 resist sulphidation in refinery heaters.

Fabrication

All Cr-Mo grades need preheat and PWHT, and P91 is especially demanding: correct normalise-and-temper, controlled interpass temperature, and hardness checks after PWHT are essential.

Cr-Mo designation map

Cr-Mo designation map
ChemistryPipe A335Tube A213Plate A387Forging A182Fitting A234
C-½MoP1T1—F1WP1
1¼Cr-½MoP11T11Gr 11F11WP11
2¼Cr-1MoP22T22Gr 22F22WP22
5Cr-½MoP5T5Gr 5F5WP5
9Cr-1MoP9T9Gr 9F9WP9
9Cr-1Mo-VP91T91Gr 91F91WP91

What each element does

Molybdenum adds creep strength and resists temper embrittlement, chromium adds oxidation, sulphidation and hydrogen resistance, and vanadium and niobium (in P91) form fine carbonitrides for creep strength. Compare pairs in P11 vs P22 and P22 vs P91.

Ordering across product forms

The same chemistry is designated differently for pipe, tube, plate, forgings and fittings. Use the Cr-Mo designation chart so every item in a line matches.

Materials in this guide

Minimum yield strength, MPaMINIMUM YIELD STRENGTH, MPA0125250375500 MPaP91415P11205P22205P5205P9205
The grades discussed in this guide, ranked on the property that separates them most. Select a bar for the grade page.

Related guides, comparisons and articles

Frequently asked questions

Is P5 used in power plants?

Less often. P5 and P9 are mainly used in refinery heaters for sulphidation resistance.

Do Cr-Mo steels need PWHT?

Yes, generally, with requirements by grade and thickness in the design code.

Is P91 the same as T91?

Same chemistry, different product specification: P91 is pipe (A335), T91 is tube (A213).

How do I choose between grades?

Start from the service environment (chlorides, acids, temperature, pressure), then check the governing code and cost. Our comparisons and grade pages list typical choices, and our team can help shortlist grades for your conditions.

Does Bright Tubes supply the materials in this guide?

Yes. P91 Alloy Steel (Modified 9% chromium-1% molybdenum-vanadium), P11 Alloy Steel (1¼% chromium-½% molybdenum), P22 Alloy Steel (2¼% chromium-1% molybdenum), P5 Alloy Steel (5% chromium-½% molybdenum), P9 Alloy Steel (9% chromium-1% molybdenum) and related products are supplied from stock or mill-sourced, with EN 10204 certificates.

Have a technical question?

Our team can help with grade selection, specifications and documentation for your enquiry.

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